Case story
Flue Gas Cleaning system, based upon dry absorption for Hazardous Waste Incineration
Malaysia
Case story
Flue Gas Cleaning system, based upon dry absorption for Hazardous Waste Incineration
Malaysia
Case story
Flue Gas Cleaning system, based upon dry absorption for Hazardous Waste Incineration
Malaysia
Kualiti Alam
Hazardous waste installation of flue gas cleaning system - dry absorption and Filcon Filtration bag filter
Introduction
As Kualiti Alam is collecting, handling and incinerating Hazardous Waste in Malaysia, they decided to increase their capacity for the Incineration of the Solid Waste, with an additional line. The plant is based upon a Rotary Kiln Technology and yearly amount of Hazardous Waste is approximately 23.000 ton.
Purpose / Requirement:
Installation of a Flue Gas Cleaning system based upon Bag Filter for dust removal and Wet Cleaning system for removal of Acid components (SOx / HF / HC1).
Emission demands:
The new installation should fulfil all emissions according to the EU-Directive: EU 2000/76/EC. The below table shows the Inlet Flue Gas data and the required Emissions.
Kualiti Alam
Hazardous waste installation of flue gas cleaning system - dry absorption and Filcon Filtration bag filter
Introduction
As Kualiti Alam is collecting, handling and incinerating Hazardous Waste in Malaysia, they decided to increase their capacity for the Incineration of the Solid Waste, with an additional line. The plant is based upon a Rotary Kiln Technology and yearly amount of Hazardous Waste is approximately 23.000 ton.
Purpose / Requirement:
Installation of a Flue Gas Cleaning system based upon Bag Filter for dust removal and Wet Cleaning system for removal of Acid components (SOx / HF / HC1).
Emission demands:
The new installation should fulfil all emissions according to the EU-Directive: EU 2000/76/EC. The below table shows the Inlet Flue Gas data and the required Emissions.
Kualiti Alam
Hazardous waste installation of flue gas cleaning system - dry absorption and Filcon Filtration bag filter
Introduction
As Kualiti Alam is collecting, handling and incinerating Hazardous Waste in Malaysia, they decided to increase their capacity for the Incineration of the Solid Waste, with an additional line. The plant is based upon a Rotary Kiln Technology and yearly amount of Hazardous Waste is approximately 23.000 ton.
Purpose / Requirement:
Installation of a Flue Gas Cleaning system based upon Bag Filter for dust removal and Wet Cleaning system for removal of Acid components (SOx / HF / HC1).
Emission demands:
The new installation should fulfil all emissions according to the EU-Directive: EU 2000/76/EC. The below table shows the Inlet Flue Gas data and the required Emissions.
Raw Gas Data
Item
Unit
Data
Emission Demands
Flue Gas Volume
Nm³/h
41,500
Dust
mg/Nm³
1,990
10
HCI
mg/Nm³
4,900
10
SOx
mg/Nm³
1,500
50
HF
mg/Nm³
N/A
1
Hg
mg/Nm³
1.5
0.05
Cd + T1
mg/Nm³
3
0.05
Heavy Metals
mg/Nm³
80
0.5
PCDD/F
mg/Nm³
<2
0.1
Raw Gas Data
Flue Gas Volume
Nm³/h
41,500
Dust
mg/Nm³
1,990
10
HCI
mg/Nm³
4,900
10
SOx
mg/Nm³
1,500
50
HF
mg/Nm³
N/A
1
Hg
mg/Nm³
1.5
0.05
Cd + T1
mg/Nm³
3
0.05
Heavy Metals
mg/Nm³
80
0.5
PCDD/F
mg/Nm³
<2
0.1
Raw Gas Data
Flue Gas Volume
Nm³/h
Unit
41,500
Data
Emission Demands
Dust
mg/Nm³
Unit
1,990
Data
10
Emission Demands
HCI
mg/Nm³
Unit
4,900
Data
10
Emission Demands
SOx
mg/Nm³
Unit
1,500
Data
50
Emission Demands
HF
mg/Nm³
Unit
N/A
Data
1
Emission Demands
Hg
mg/Nm³
Unit
1.5
Data
0.05
Emission Demands
Cd + T1
mg/Nm³
Unit
3
Data
0.05
Emission Demands
Heavy Metals
mg/Nm³
Unit
80
Data
0.5
Emission Demands
PCDD/F
mg/Nm³
Unit
<2
Data
0.1
Emission Demands
Solution
To save investment and operational cost for Kualiti Alam, Filcon Filtration installed a 100% dry absorption system, based upon the following main components:
- Installation of a big filter system on the existing foundation, consisting of 2 bag filters with extraction screws and ash transport system, 80 m³ Hydrated Lime (Ca(OH)2) and Activated Carbon silo, incl. pneumatic injection systems, as well as flue gas ducts and integration of the control in a main control system. Furthermore construction of a necessary service and maintenance platforms around the units was included.
Carrying out
Essential parts, was delivered from Denmark and all main components, incl. steel constructions where manufactured locally, as well as the insulation and installation, was carried out by local suppliers, according to the Mechanical and electrical Supervision by Filcon Filtration staff.
The main supplier (Seong Henng), was recommended by Kualiti Alam and all Quality was checked and approved by Filcon Filtration.
Solution
To save investment and operational cost for Kualiti Alam, Filcon Filtration installed a 100% dry absorption system, based upon the following main components:
- Installation of a big filter system on the existing foundation, consisting of 2 bag filters with extraction screws and ash transport system, 80 m³ Hydrated Lime (Ca(OH)2) and Activated Carbon silo, incl. pneumatic injection systems, as well as flue gas ducts and integration of the control in a main control system. Furthermore construction of a necessary service and maintenance platforms around the units was included.
Carrying out
Essential parts, was delivered from Denmark and all main components, incl. steel constructions where manufactured locally, as well as the insulation and installation, was carried out by local suppliers, according to the Mechanical and electrical Supervision by Filcon Filtration staff.
The main supplier (Seong Henng), was recommended by Kualiti Alam and all Quality was checked and approved by Filcon Filtration.
Solution
To save investment and operational cost for Kualiti Alam, Filcon Filtration installed a 100% dry absorption system, based upon the following main components:
- Installation of a big filter system on the existing foundation, consisting of 2 bag filters with extraction screws and ash transport system, 80 m³ Hydrated Lime (Ca(OH)2) and Activated Carbon silo, incl. pneumatic injection systems, as well as flue gas ducts and integration of the control in a main control system. Furthermore construction of a necessary service and maintenance platforms around the units was included.
Carrying out
Essential parts, was delivered from Denmark and all main components, incl. steel constructions where manufactured locally, as well as the insulation and installation, was carried out by local suppliers, according to the Mechanical and electrical Supervision by Filcon Filtration staff.
The main supplier (Seong Henng), was recommended by Kualiti Alam and all Quality was checked and approved by Filcon Filtration.
The complete installation and commissioning proceeded according to schedule with participation of project managers, operators and programmers, in a close coorporation between Kualiti Alam and Filcon Filtration.
The complete installation and commissioning proceeded according to schedule with participation of project managers, operators and programmers, in a close coorporation between Kualiti Alam and Filcon Filtration.
The complete installation and commissioning proceeded according to schedule with participation of project managers, operators and programmers, in a close coorporation between Kualiti Alam and Filcon Filtration.
Conclusion
The installation process was, in spite of the change in the Flue Gas Cleaning principle (from wet to dry), carried out satisfactory, as well as the commissioning proceeded was without problems. The objective of higher operational temperatures is achieved, and the emission is far below the limit values.
Conclusion
The installation process was, in spite of the change in the Flue Gas Cleaning principle (from wet to dry), carried out satisfactory, as well as the commissioning proceeded was without problems. The objective of higher operational temperatures is achieved, and the emission is far below the limit values.
Conclusion
The installation process was, in spite of the change in the Flue Gas Cleaning principle (from wet to dry), carried out satisfactory, as well as the commissioning proceeded was without problems. The objective of higher operational temperatures is achieved, and the emission is far below the limit values.
Get in touch
Filcon Filtration A/S
Skovsøviadukten 14A
4200 Slagelse
Denmark
VAT No.: DK36701358
info@filcon-filtration.com
+45 40 21 78 03
Industries
Chemical and mineral
Energy and waste
Specialty powders
More industries
Information
©2024 Filcon Filtration A/S | All Rights Reserved.
Privacy Policy
Filcon Filtration A/S
Skovsøviadukten 14A
4200 Slagelse
Denmark
VAT No.: DK36701358
info@filcon-filtration.com
+45 40 21 78 03
Industries
Chemical and mineral
Energy and waste
Specialty powders
More industries
Information
©2024 Filcon Filtration A/S | All Rights Reserved.
Privacy Policy
Filcon Filtration A/S
Skovsøviadukten 14A
4200 Slagelse
Denmark
VAT No.: DK36701358
info@filcon-filtration.com
+45 40 21 78 03
Industries
Chemical and mineral
Energy and waste
Specialty powders
More industries
Information
©2024 Filcon Filtration A/S | All Rights Reserved.
Privacy Policy